Glue filling production line + vacuum degassing machine overall solution

Application scope of glue filling machine production line:

General electronic products are widely used, such as: capacitors, power modules, sensors, mutual inductors, transformers, IGBTs, lithium batteries, LEDs, rectifier bridges, inductors, lightning protection modules, water meters, motors, high-voltage packages, etc. Other industries such as the building materials industry also occasionally use it. At present, it has accumulated rich cases in multiple product fields.

Introduction to manufacturer's products:

The manufacturer's mutual inductor glue filling products have a small glue filling cavity and general glue fluidity. It is hoped that the full-automatic assembly line glue filling can be realized to reduce manpower or no manpower is required for glue filling;

Glue filling products: mutual inductors;

Glue used: two-component epoxy resin;

Glue ratio: 10:1;

Product glue filling amount: 8 grams;

Introduction to the full-automatic mutual inductor glue filling machine production line plan:

Purpose:

After communication between the two parties. It is proposed to configure two glue filling equipment on the assembly line. And cooperate with the vacuum pump. After one glue filling, the glue filling is about 70%.

Use the first vacuum pump to vacuum and degas, so that the glue can penetrate into the gap and bottom of the product.

Then perform secondary glue filling (glue filling), and then use the second vacuum pump to degas, and finally automatically spray alcohol to increase the surface tension of the glue;

Glue filling production line + vacuum pump degassing overall solution

① 5-meter production line; ② The first glue filling machine; ③ The first online vacuum degassing machine;

④ 5-meter production line; ⑤ The second glue filling machine; ⑥ The second online vacuum degassing machine;

⑦ 2-meter production line; ⑧ X, Y, Z motion manipulator (glue filling machine); ⑨ A glue barrel (glue filling machine);

⑩ B glue barrel (glue filling machine); ⑪ Glue filling machine operation panel; ⑫ Glue barrel stirring motor;

⑬ Vacuum cover guide column; ⑭ Vacuum cover lifting cylinder; ⑮ Vacuum cover;

Introduction to the glue filling process of the assembly line:

Step 1: The product flows into the first glue filling machine for glue filling and completes the first glue filling;

Step 2: After the first glue filling, it flows into the first vacuum machine for vacuum degassing;

Step 3: It flows into the second glue filling machine and completes the second glue filling;

Step 4: It flows into the second vacuum machine, completes the second vacuum degassing, and then sprays alcohol to complete the glue filling process and enter the next process;

Main functions of the production line:

1. After the product enters the automatic production line, it can be operated unmanned, and each station is automated and intelligent (if an abnormality occurs at each station or the product does not enter the next station as expected, the previous product is intercepted);

2. The entrance of each station and the connection port of the automatic line body adopt a trumpet-shaped design to ensure that the product passes smoothly without board jamming;

3. The conveyor belt design reduces the friction of product conveying and positioning, cooperates with the one-way control of the belt, and has a unique collective positioning structure. Simple structure and convenient control. Very easy to maintain;

4. Automatic positioning and clamping of product fixtures (glue filling station);

5. Alarm for full material and waiting material of production line;

6. Continuously variable speed of production line 0-3500mm/min (can be customized according to manufacturer's needs);

7. After the production operation is completed, the mixing pipeline is automatically cleaned;

Main functions of glue filling machine:

1. Alarm for lack of glue and full glue of AB storage glue barrel;

2. Stirring of A glue barrel (configuration for this type of epoxy resin glue);

3. Heating of A glue barrel, pump and pipeline (adjustable from room temperature to 80℃, configuration for this type of epoxy resin glue);

4. AB glue barrel vacuum system, AB glue automatic gluing;

5. Fully automatic glue dispensing function, multi-level automatic mixing of AB glue;

6. Fully automatic glue filling, precise glue control;

7. Vacuum back suction function to avoid uneven glue discharge, wire drawing, bubbles and other phenomena;

8. The glue dispensing ratio, glue discharge speed and glue dispensing stop time of the glue dispensing machine can be changed by simply changing the values on the touch screen;

9. The glue dispensing machine can realize the functions of point, line, surface, arc, circle, irregular curve difference compensation and three-axis linkage;

Two glue dispensing machines used: fully automatic filling and sealing machine

The glue dispensing machine assembly line system consists of:

Introduction to other glue filling machine production line types:

Temperature sensor glue filling production line After the assembly line automatically fills the glue, it enters the furnace for baking and heating to accelerate the curing of the glue;

Cantilever glue filling machine The mechanical arm of the glue filling faces outward, and can be used in conjunction with the manufacturer's original production line for glue filling;

Vacuum glue filling machine + tunnel furnace curing production line + fully automatic glue filling machine + vacuum degassing machine After the fully automatic vacuum glue filling machine, heat and cure to complete the first glue filling process, and use the fully automatic glue filling machine for the second time to fill the glue, and then vacuum degassing

Other series of main models:

Fully automatic glue filling Fully automatic glue filling machine, realizes automated equipment glue filling, but has certain requirements for the shape of the product itself;

Fully automatic glue dispensing machine Automatic glue dispensing, manual glue filling, quantitative glue discharge, or manually control the glue discharge amount.

Vacuum glue filling machine Automatically fills glue under vacuum in the vacuum box to meet high-standard glue filling process requirements;