Semi-automatic glue filling machine

Handheld semi-automatic glue dispensing machine

The glue filling machine, also known as the AB double-liquid glue filling machine, is an automated machine that controls the fluid and drips, coats, and fills the liquid on the surface or inside the product to achieve the functions of sealing, fixing, and waterproofing. Generally, two-component glue is used.
It is mainly used for bonding, pouring, coating, sealing, and filling of glue, oil, and other liquids in product processes. The automatic glue filling machine can realize the filling of irregular shapes such as points, lines, arcs, and circles.
The metering system uses precision screw pumps and gear pumps with high metering accuracy and stable displacement. The metering pump is driven by an electric motor, and the glue output per rotation can be used with high repetition accuracy within a controllable range, small pulse fluctuations, and stable continuous glue supply.
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Handheld semi-automatic glue filling machine.mp4

1. Equipment parameters:

Storage tank specifications	Stainless steel pressure barrel A material 20L, B material 20L (optional according to customer needs) with stirring and heating
Conveyor pipe	High pressure corrosion resistant hose
Mixing ratio	10：1-1：1 Adjustable
Working Environment	temperature:0-40°C humidity:20-91％
Glue head:	1 glue head
Tank level alarm	With full material and lack of material alarm function
Anti-sedimentation function	Optional
AB barrel heating	Optional
Vacuum degassing function	Timed degassing
Automatic feeding function	Automatic feeding + funnel
Automatic cleaning function	Intelligent one-button cleaning
Working air pressure	0.5-0.7Mpa
External power supply	220V 50HZ
Machine size	L700mm×900mm×H1500mm
Machine weight	About 150KG

2. Main configuration:

Number	Name	Model/Specification	Quantity/Unit	Brand	Function/role
01	Sheet metal frame	JT-J20-2	1/set	Self-designed	Sheet metal paint (white)
02	Stainless steel barrels	20L 5L	2/set	Self-designed	Barrel A with stirring and heating
03	Vacuum pump	20D-900W	1/set	Ruby	Defoaming of barrel loading
04	Dual Liquid Dynamic Valve 10:1	10:1	1/set	Self-designed	Discharging and mixing
05	Stainless steel cleaning bucket	2L	1/set	Self-designed	Fixed foot
06	A-type glue precision screw metering	3CC	1/set	Lonas	Glue measurement
07	B-rubber precision gear measurement	0.6CC	1/set	Langtong	Glue measurement
08	High pressure resistant Teflon tube	Customization	2/set	Self-designed	A pipe heating glue outlet pipe
09	Control System	PLC	1/set	Delta/Central Electronics	Glue control
10	Solenoid valve	4V 110 24V	4/set	AirTac	Pneumatic components
11	Three-color light	PT50-3T-J	1/set	Taiwan	Running indicator light
12	Touch screen	7 inches	1/set	Xinjie/Zhongda	Parameter debugging
13	Servo motor	750W	2/set	Jia Yang	Metering pump power motor
14	Button	＆19	4/set	Red Wave	Physical buttons
15	Stirring motor	120W	1/set	Chenggang	Barrel mixing

3. Equipment performance characteristics：

1. It can adapt to any irregular product model glue filling; the equipment is compact and does not take up space;

2. Large hard disk storage memory capacity, 99 sets of stored program formulas, and the formula can be switched at will;

3. The glue volume, thickness, glue coating speed, glue dispensing time, and glue stop time can all be set as parameters, and the glue output is stable without leaking glue;

4. Automatic glue dispensing, glue dispensing, and filling are integrated and manually operated;

5. Mixing ratio according to demand, realizing mixing and glue filling, and saving glue to the maximum extent;

6. Double barrel design, A glue and B glue are stored separately to ensure that the glue will not solidify after being placed for a long time;

7. The mixing ratio is adjustable from 1.00:1 to 10.00:1, and static or dynamic mixing is adopted to ensure uniform and sufficient mixing;

8. The unique control system is not affected by air pressure factors, avoiding uneven glue output, drawing, bubbles, etc.;

9. A variety of glue filling modes can be freely switched. You can fill A glue, B glue or AB glue separately or manually. You can also fill A glue, B glue or AB glue manually. If you have special requirements, you can use the multi-stage quantitative glue filling mode, which can perform up to five stages of quantitative glue filling (the glue output and glue output speed of each stage can be set separately);

10. Equipped with automatic feeding and suction function to save manual feeding time and improve work efficiency;

11. The storage barrel is equipped with a liquid level sensor switch, which automatically alarms when full and when insufficient;

12. Equipped with glue stirring, optional heating and reserved vacuum degassing function, suitable for different types of filling processes;

13. Equipped with production counting, single piece timing and operation monitoring alarm functions;

14. AB pump pulse coefficient setting wizard function is convenient to adapt to different types of glue from different manufacturers;

15. Pump card detection, air pressure monitoring function;

17. Intelligent automatic cleaning function, multiple modes of automatic cleaning to adapt to different environments;

18. Anti-curing program prevents the equipment from suspending glue filling and hardening of glue to block pipes and valve bodies;

Three. Applicable glue:

Applicable to two-component glues such as 1:1-10:1 epoxy resin, organic silicone, crystal glue, polyurethane PU glue, etc.

4. Scope of application:

Glue filling machine is widely used in LED lamps, P10 light boards, display screens, LED drive power supplies, waterproof power supplies, modules, mutual inductors, relays, chargers, ballasts, buzzers, clutches, solar junction boxes, communicator junction boxes, battery middle covers, electronic and electrical products, crystal crafts, glue filling packaging of transformers, ion generator filling, etc.

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