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Fully automatic glue filling machine

  • Gantry type automatic glue dispensing and filling machine

Gantry type automatic glue dispensing and filling machine

  • Glue filling machine, also known as AB double liquid glue filling machine, is an automated machine that controls fluids and drips, coats, and fills liquids on the surface or inside of products to achieve sealing, fixing, waterproofing and other functions. Generally, two-component glue is used.

    Mainly used for bonding, pouring, coating, sealing, and filling of glue, oil, and other liquids in product processes. The automated glue filling machine can achieve glue filling of irregular shapes such as points, lines, arcs, and circles.

    The metering system uses precision screw pumps and gear pumps with high metering accuracy and stable displacement. The metering pump is driven by an electric motor, and the glue output per revolution can be used with high repetition accuracy within a controllable range, small pulse fluctuations, and stable continuous glue supply.

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Floor-standing double-station automatic glue dispensing and filling machine.mp4

1. Main technical parameters

Glue dispensing method

XYZ Mobile coordinates automatic glue dispensing, travel 500mm*300mm*300mm*100mm

Mixing ratio

1:1-10:1 adjustable

Automatic control method

PLC+Motion Control System

Glue dispensing speed

0.5g/sec~20g/sec(The glue dispensing amount is adjusted according to the glue ratio range)

Proportional accuracy

Mixed glue spit±2%

Glue viscosity range

MAX≤50000cps

Proportional control system

Gear pump and screw pump are optional

Mixed method

1:1 or above dynamic mixing

How to operate

Physical buttons

Metering transmission mode

Servo motor + reducer

Glue dispensing system

AB double liquid precision back suction valve body

Storage tank specifications

Stainless steel pressure barrel A material 20L, B material 20L (optional according to customer needs) with stirring and heating

Conveyor pipe

High pressure corrosion resistant hose

Working Environment

temperature:0-40°C  humidity:20-91%

Glue head:

1  glue head

Tank level alarm

With full material and lack of material alarm function

Anti-sedimentation function

Optional

AB barrel heating

Optional

Vacuum degassing function

Timed degassing

Automatic feeding function

Automatic feeding, feeding stops automatically when the material is full + funnel

Automatic cleaning function

Intelligent one-button cleaning

Working air pressure

0.5-0.7Mpa

External power supply

220V 50HZ

Machine size

L1450mm×1070mm×H1500mm

Machine weight

About  200KG


1. Main configuration:

Number

Name

Model/Specification

Quantity/Unit  

Brand

Function/role

01

Sheet metal frame

JT-661GJ

1/set

Self-designed

Sheet metal paint (white)

02  

Stainless steel barrels

20L 5L  

2/set

Self-designed

Barrel A with stirring and heating

03

Vacuum pump

20D-900W

1/set

Ruby

Defoaming of barrel loading

04  

Dual Liquid Dynamic Valve 10:1

12:1

1/set

Self-designed

Discharging and mixing

05

Stainless steel cleaning bucket

2L

1/set

Self-designed

Fixed foot

06  

A-type glue precision screw metering

3CC

1/set

Lonas

Glue measurement

07  

B-rubber precision gear measurement

0.6CC

1/set

Langtong

Glue measurement

08

High pressure resistant Teflon tube

Customization

2/set

Self-designed

A pipe heating glue outlet pipe

09  

Control System

PLC

1/set

Delta/Central Electronics

Glue control

10

Solenoid valve

4V 110 24V

4/set

AirTac

 Pneumatic components

11  

Three-color light

PT50-3T-J

1/set

台邦

 Running indicator light

12  

Touch screen

7 inches

1/set

Xinjie/Zhongda

Parameter debugging

13  

Servo motor

750W

2/set

Jia Yang

Metering pump power motor

14  

Button

&19

4/set

Red Wave

Physical buttons

15  

Stirring motor

120W

1/set

Chenggang

Barrel mixing







 

Two. Equipment performance characteristics

1. Adaptable to any irregular object glue filling;

2. Large hard disk storage memory capacity, unlimited program storage, no need to reprogram, and the software has regional array, translation and rotation calculation and other functions;

3. The glue volume, glue coating speed, glue dispensing time, and glue stop time can all be set as parameters, the glue output is stable, and there is no glue dripping;

4. The three functions of glue mixing, glue filling and track filling are integrated and fully automatic;

5. Mix on demand to achieve mixing and glue filling, and save glue to the maximum extent;

6. Double barrel design, A glue and B glue are stored separately to ensure that the glue will not solidify after long-term placement;

7. The mixing ratio is adjustable from 1.00:1 to 10.00:1, and static or dynamic mixing is adopted to ensure uniform and sufficient mixing;

8. The unique control system is not affected by air pressure factors, avoiding uneven glue discharge, drawing, bubbles and other phenomena;

9. A variety of glue filling modes can be freely switched, and A can be quantitatively filled separately Glue can be poured into B glue or AB glue in a quantitative manner, or A glue, B glue or AB glue can be poured manually. If there are special requirements, multi-stage quantitative glue pouring mode can be used, and up to five stages of quantitative glue pouring can be performed (the glue output and glue output speed of each stage can be set separately)

10. Equipped with automatic feeding and suction function to save manual feeding time and improve work efficiency;

11. The storage barrel is equipped with a liquid level sensor switch, automatic alarm for insufficient material and full material, and automatic shutdown protection for insufficient material

12. Equipped with glue stirring, optional heating and reserved vacuum degassing function, suitable for different types of pouring processes.

13. Equipped with production counting, single piece timing and operation monitoring alarm function

14. The AB pump pulse coefficient setting wizard function is convenient for adapting to different types of glue from different manufacturers.

15. Reserved card pump detection and flow monitoring functions.

16. Intelligent automatic cleaning function, multiple modes of automatic cleaning methods to adapt to different environments.

17. The anti-curing procedure prevents the equipment from suspending glue filling and causing the glue to harden and block the pipes and valve bodies.

 

Three. Applicable glue:

Applicable to two-component glues such as 1:1-10:1 epoxy resin, organic silicone, crystal glue, polyurethane PU glue, etc.


Fourth, Scope of application:

Glue filling machine is widely used in LED lamps, P10 light panels, display screens, LED driver power supplies, waterproof power supplies, modules, mutual inductors, relays, chargers, ballasts, buzze