Glue filling machine, also known as AB double liquid glue filling machine, is an automated machine that controls fluids and drips, coats, and fills liquids on the surface or inside of products to achieve sealing, fixing, waterproofing and other functions. Generally, two-component glue is used.
Mainly used for bonding, pouring, coating, sealing, and filling of glue, oil, and other liquids in product processes. The automated glue filling machine can achieve glue filling of irregular shapes such as points, lines, arcs, and circles.
The metering system uses precision screw pumps and gear pumps with high metering accuracy and stable displacement. The metering pump is driven by an electric motor, and the glue output per revolution can be used with high repetition accuracy within a controllable range, small pulse fluctuations, and stable continuous glue supply.
Floor-standing double-station automatic glue dispensing and filling machine.mp4
1. Main technical parameters
Glue dispensing method | XYZ Mobile coordinates automatic glue dispensing, travel 500mm*300mm*300mm*100mm |
Mixing ratio | 1:1-10:1 adjustable |
Automatic control method | PLC+Motion Control System |
Glue dispensing speed | 0.5g/sec~20g/sec(The glue dispensing amount is adjusted according to the glue ratio range) |
Proportional accuracy | Mixed glue spit±2% |
Glue viscosity range | MAX≤50000cps |
Proportional control system | Gear pump and screw pump are optional |
Mixed method | 1:1 or above dynamic mixing |
How to operate | Physical buttons |
Metering transmission mode | Servo motor + reducer |
Glue dispensing system | AB double liquid precision back suction valve body |
Storage tank specifications | Stainless steel pressure barrel A material 20L, B material 20L (optional according to customer needs) with stirring and heating |
Conveyor pipe | High pressure corrosion resistant hose |
Working Environment | temperature:0-40°C humidity:20-91% |
Glue head: | 1 glue head |
Tank level alarm | With full material and lack of material alarm function |
Anti-sedimentation function | Optional |
AB barrel heating | Optional |
Vacuum degassing function | Timed degassing |
Automatic feeding function | Automatic feeding, feeding stops automatically when the material is full + funnel |
Automatic cleaning function | Intelligent one-button cleaning |
Working air pressure | 0.5-0.7Mpa |
External power supply | 220V 50HZ |
Machine size | L1450mm×1070mm×H1500mm |
Machine weight | About 200KG |
1. Main configuration:
Number | Name | Model/Specification | Quantity/Unit | Brand | Function/role |
01 | Sheet metal frame | JT-661GJ | 1/set | Self-designed | Sheet metal paint (white) |
02 | Stainless steel barrels | 20L 5L | 2/set | Self-designed | Barrel A with stirring and heating |
03 | Vacuum pump | 20D-900W | 1/set | Ruby | Defoaming of barrel loading |
04 | Dual Liquid Dynamic Valve 10:1 | 12:1 | 1/set | Self-designed | Discharging and mixing |
05 | Stainless steel cleaning bucket | 2L | 1/set | Self-designed | Fixed foot |
06 | A-type glue precision screw metering | 3CC | 1/set | Lonas | Glue measurement |
07 | B-rubber precision gear measurement | 0.6CC | 1/set | Langtong | Glue measurement |
08 | High pressure resistant Teflon tube | Customization | 2/set | Self-designed | A pipe heating glue outlet pipe |
09 | Control System | PLC | 1/set | Delta/Central Electronics | Glue control |
10 | Solenoid valve | 4V 110 24V | 4/set | AirTac | Pneumatic components |
11 | Three-color light | PT50-3T-J | 1/set | 台邦 | Running indicator light |
12 | Touch screen | 7 inches | 1/set | Xinjie/Zhongda | Parameter debugging |
13 | Servo motor | 750W | 2/set | Jia Yang | Metering pump power motor |
14 | Button | &19 | 4/set | Red Wave | Physical buttons |
15 | Stirring motor | 120W | 1/set | Chenggang | Barrel mixing |
Two. Equipment performance characteristics
1. Adaptable to any irregular object glue filling;
2. Large hard disk storage memory capacity, unlimited program storage, no need to reprogram, and the software has regional array, translation and rotation calculation and other functions;
3. The glue volume, glue coating speed, glue dispensing time, and glue stop time can all be set as parameters, the glue output is stable, and there is no glue dripping;
4. The three functions of glue mixing, glue filling and track filling are integrated and fully automatic;
5. Mix on demand to achieve mixing and glue filling, and save glue to the maximum extent;
6. Double barrel design, A glue and B glue are stored separately to ensure that the glue will not solidify after long-term placement;
7. The mixing ratio is adjustable from 1.00:1 to 10.00:1, and static or dynamic mixing is adopted to ensure uniform and sufficient mixing;
8. The unique control system is not affected by air pressure factors, avoiding uneven glue discharge, drawing, bubbles and other phenomena;
9. A variety of glue filling modes can be freely switched, and A can be quantitatively filled separately Glue can be poured into B glue or AB glue in a quantitative manner, or A glue, B glue or AB glue can be poured manually. If there are special requirements, multi-stage quantitative glue pouring mode can be used, and up to five stages of quantitative glue pouring can be performed (the glue output and glue output speed of each stage can be set separately)
10. Equipped with automatic feeding and suction function to save manual feeding time and improve work efficiency;
11. The storage barrel is equipped with a liquid level sensor switch, automatic alarm for insufficient material and full material, and automatic shutdown protection for insufficient material
12. Equipped with glue stirring, optional heating and reserved vacuum degassing function, suitable for different types of pouring processes.
13. Equipped with production counting, single piece timing and operation monitoring alarm function
14. The AB pump pulse coefficient setting wizard function is convenient for adapting to different types of glue from different manufacturers.
15. Reserved card pump detection and flow monitoring functions.
16. Intelligent automatic cleaning function, multiple modes of automatic cleaning methods to adapt to different environments.
17. The anti-curing procedure prevents the equipment from suspending glue filling and causing the glue to harden and block the pipes and valve bodies.
Three. Applicable glue:
Applicable to two-component glues such as 1:1-10:1 epoxy resin, organic silicone, crystal glue, polyurethane PU glue, etc.
Fourth, Scope of application:
Glue filling machine is widely used in LED lamps, P10 light panels, display screens, LED driver power supplies, waterproof power supplies, modules, mutual inductors, relays, chargers, ballasts, buzze
COMPANY:Shenzhen Jietongtai Technology Co., Ltd
Contact:Mr. Zhou
Tel:13410974163
Phone:15338087819
Email:mail@jietongtai.com
Add:A3 Floor, Hongda Phase III Factory, No. 9-2 Xingye 3rd Road, Fenghuang Community, Fuyong Street, Bao'an District, Shenzhen